Utility networks suffer from downtime, low efficiency, high specific energy, and significant distribution losses. Most organizations lack centralized visibility across boilers, turbines, chillers, compressors, and cooling towers. Faclon Labs provides centralized data collection and analytics across utility generation and distribution networks
Real-time monitoring of utility equipment and distribution networks
Analytics for efficiency, specific consumption, and loss identification
Proactive maintenance and optimization across demand-side production units
Measured improvements in utility availability, efficiency, and loss reduction
5-10% Improved Availability
Early fault detection in boilers and turbines eliminates sudden trips, ensuring steady utility supply for production
Optimized Equipment Efficiency
Real-time tracking of chillers and compressors reduces specific energy consumption through precision load management
Upto 15% Lower Demand Losses
Optimizing supply-demand balance eliminates waste in steam, water, and air networks by identifying distribution leaks
Proactive Maintenance Shift
Condition-based monitoring of WTP and ETP assets replaces reactive repairs with data-driven preventive interventions
Solution Highlights
Key capabilities enabling centralized monitoring and optimization of utilities
Supply-Demand Balancing
Optimize utility generation and consumption to reduce losses and instability
Equipment Efficiency Tracking
Monitor efficiency metrics of boilers, chillers, compressors, DGs, cooling towers
Specific Consumption Analytics
Track steam, water, power, fuel consumption across demand-side production units
Utility Health Analytics
Monitor vibrations and process parameters for proactive utility equipment maintenance
Network Loss Analysis
Analyze flow meter data to identify leakages across utility distribution networks
Global Controller Integration
Connect with diverse utility controllers, SCADA systems, and flow meters
Why Faclon Labs
Core strengths behind scalable and reliable utility management deployments
AI and ML Enabled Analytics
Leverage AI/ML to provide diagnostic insights and prescriptive utility optimizations
Unified Maintenance Platform
A single software platform designed to cater to diverse utility and reliability needs
End to End Implementation
Complete ownership from sensor installation and networking to final insight delivery
Proven Industrial Deployments
Successfully implemented across discrete and continuous manufacturing environments
Cybersecurity Compliant Design
Meets all necessary OT and IT cybersecurity standards for industrial data protection
Customer Success Focus
Dedicated support ensuring reliable operation and sustained platform adoption
CASE STUDY - UTILITIES MANAGEMENT
Maximizing Utility Efficiency for a Leading Automotive Giant
Faclon implemented real-time monitoring of over 30+ utility assets across three major Indian manufacturing plants of a notable automotive company. By digitizing boilers, chillers, and compressors, the system replaced manual logs with a centralized analytics framework to drive aggressive efficiency and proactive maintenance
10% Improvement in Utility Efficiency: Optimized operating parameters for boilers and compressors led to substantial fuel and power savings
ROI < 1 Year: The total cost of deployment was fully recovered through rapid energy savings and a significant reduction in distribution losses
Improved Team Capability: Maintenance staff transitioned to data-driven decision-making using real-time asset health and performance alerts
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