Stop reactive firefighting and eliminate the hidden losses draining your plant's profitability. Faclon Labs provides the visibility needed to convert idle machine time into active production
Real-time tracking of Availability, Performance, Quality, and OEE
Automated analysis of downtime, production, and rejection reasons
Comprehensive monitoring for both discrete and continuous manufacturing assets
Faclon’s OEE monitoring drives measurable improvements across key operational outcomes
Improve OEE by 10% to 50%
Real-time KPI tracking identifies hidden bottlenecks to drive rapid throughput and performance gains across assets
Upto 30% More Loss Visibility
Digital tracking uncovers hidden micro-stops and slow cycles that manual logs typically fail to capture or record
Improved Plant Governance
Standardized reporting across sections and plants ensures a single version of truth for management and stakeholders
Operational Excellence Tool
Data-driven insights empower teams to implement systematic improvements and sustain long-term manufacturing gains
Solution Highlights
Faclon’s OEE platform delivers value through the following core capabilities
Comprehensive KPI Tracking
OEE, Performance, Quality, MTTR, and MTBF tracked at asset and plantlevels
Downtime Pareto Analysis
Visual breakdown of time spent on planned and unplanned downtime activities
Rejection Reason Analytics
Deep dive into quality loss to identify and eliminate frequent scrap causes
Performance Optimization
Golden batch analytics to maintain optimal throughput and ideal cycle times
MES Feature Integration
Manage inventory, maintenance, operators, and recipes in one unified system
Statistical Process Control
Track CP and CPK values to ensure strict quality compliance and stability
Granular Event Timeline
Moment-by-moment monitoring of event start and stop times for total audit
Seamless ERP Integration
Automated data transfer between shop floor and ERP for accurate business logs
Why Faclon Labs
Faclon delivers differentiated value through the following strengths
Tailor Made Solution Design Approach
Smart solution designing based on your current shop floor data readiness levels
Prebuilt Tools for Rapid OEE Analysis
Get day one access to prebuilt tools for OEE drill down and pareto analytics
Agile No Code Customization Software
No-code tools to develop dashboards and reports for rapid site implementation
Complete End to End Implementation
Ownership from sensor installation to PLC integration and final insight delivery
Advanced AI and LLM Driven Features
Leverage AI SDK for custom features and Agent Studio for smart data interaction
Global Protocol Integration Expertise
Integration with PLC/DCS via Modbus, Profinet, OPC UA, and other major protocols
Cybersecurity Compliant Architecture
Meets necessary OT and IT cybersecurity standards for industrial data protection
Seamless IT and OT Data Integration
Compliant with global networking standards for secure IT and OT data convergence
Dedicated Customer Success Support
Dedicated support ensuring faster system upkeep, quality adoption, and reliability
CASE STUDY - OEE AND DOWNTIME MONITORING
Driving >20% OEE Gains Across 400+ Manufacturing Assets for India’s Largest Hose Manufacturer
We implemented a centralized OEE monitoring system across 400+ machines for India’s largest hose manufacturer. This solution automates real-time production tracking, providing granular visibility into downtime and performance to eliminate hidden bottlenecks. By digitizing quality at the source, the plant now identifies variances instantly, ensuring consistent throughput and high-precision asset utilization
20% Improvement in OEE – Optimized machine throughput by identifying and eliminating micro-stoppages
Systematic Production Traceability – Established a digital record for every unit produced across 400+ assets
Automated Reporting – Replaced manual logs with real-time dashboards for immediate operational clarity
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