OEE & Downtime Monitoring

Stop reactive firefighting and eliminate the hidden losses draining your plant's profitability. Faclon Labs provides the visibility needed to convert idle machine time into active production.

Real-time tracking of Availability, Performance, Quality, and OEE.

Automated analysis of downtime, production, and rejection reasons.

Comprehensive monitoring for both discrete and continuous manufacturing assets.

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Business Impact

Faclon’s OEE monitoring drives measurable improvements across key operational outcomes

Improve OEE by 10% to 50%

Real-time KPI tracking identifies hidden bottlenecks to drive rapid throughput and performance gains across assets.

Upto 30% More Loss Visibility

Digital tracking uncovers hidden micro-stops and slow cycles that manual logs typically fail to capture or record.

Improved Plant Governance

Standardized reporting across sections and plants ensures a single version of truth for management and stakeholders.

Operational Excellence Tool

Data-driven insights empower teams to implement systematic improvements and sustain long-term manufacturing gains.

Solution Highlights

Faclon’s OEE platform delivers value through the following core capabilities

Comprehensive KPI Tracking

OEE, Performance, Quality, MTTR, and MTBF tracked at asset and plantlevels.

Downtime Pareto Analysis

Visual breakdown of time spent on planned and unplanned downtime activities.

Rejection Reason Analytics

Deep dive into quality loss to identify and eliminate frequent scrap causes.

Performance Optimization

Golden batch analytics to maintain optimal throughput and ideal cycle times.

MES Feature Integration

Manage inventory, maintenance, operators, and recipes in one unified system.

Statistical Process Control

Track CP and CPK values to ensure strict quality compliance and stability.

Granular Event Timeline

Moment-by-moment monitoring of event start and stop times for total audit.

Seamless ERP Integration

Automated data transfer between shop floor and ERP for accurate business logs.

Why Faclon Labs

Faclon delivers differentiated value through the following strengths

Tailor Made Solution Design Approach

Smart solution designing based on your current shop floor data readiness levels.

Prebuilt Tools for Rapid OEE Analysis

Get day one access to prebuilt tools for OEE drill down and pareto analytics.

Agile No Code Customization Software

No-code tools to develop dashboards and reports for rapid site implementation.

Complete End to End Implementation

Ownership from sensor installation to PLC integration and final insight delivery.

Advanced AI and LLM Driven Features

Leverage AI SDK for custom features and Agent Studio for smart data interaction.

Global Protocol Integration Expertise

Integration with PLC/DCS via Modbus, Profinet, OPC UA, and other major protocols.

Cybersecurity Compliant Architecture

Meets necessary OT and IT cybersecurity standards for industrial data protection.

Seamless IT and OT Data Integration

Compliant with global networking standards for secure IT and OT data convergence.

Dedicated Customer Success Support

Dedicated support ensuring faster system upkeep, quality adoption, and reliability.

CASE STUDY - OEE AND DOWNTIME MONITORING

Driving >20% OEE Gains Across 400+ Manufacturing Assets for India’s Largest Hose Manufacturer

We implemented a centralized OEE monitoring system across 400+ machines for India’s largest hose manufacturer. This solution automates real-time production tracking, providing granular visibility into downtime and performance to eliminate hidden bottlenecks. By digitizing quality at the source, the plant now identifies variances instantly, ensuring consistent throughput and high-precision asset utilization.

20% Improvement in OEE – Optimized machine throughput by identifying and eliminating micro-stoppages.

Systematic Production Traceability – Established a digital record for every unit produced across 400+ assets.

Automated Reporting – Replaced manual logs with real-time dashboards for immediate operational clarity.

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Drive Manufacturing Excellence through Data-Driven Visibility Today

Our platform unifies shop-floor data into a single source of truth, helping you identify bottlenecks and standardize quality to achieve consistent operational excellence at scale.

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