Industrial organizations face limited access to operational data and siloed systems without unified analytics. Disconnected data restricts process insights, prevents cross-functional visibility, and halts AI scaling. Faclon Labs provides secure IT-OT integration, bringing PLC and DCS data directly into enterprise IT environments
Secure ingestion of OT data into IT systems without compromising plant cybersecurity
Unified, contextualized data foundation for analytics, reporting, and AI use cases
Accelerated decision-making and governance through unified IT-OT data access
Single Source of Truth
Centralized data architecture ensures all stakeholders access the same validated information for unified decision making
Upto 20% Higher Productivity
Unified data access across stakeholders eliminates manual data siloing and accelerates cross-departmental workflows
Upto 40% Faster Data Audits
Automated governance and reporting reduce the time spent on manual data collection and compliance auditing by nearly half
Foundation for AI Applications
Provides the structured, high-quality data streams required to deploy and scale advanced machine learning use cases
Solution Highlights
Core platform capabilities enabling secure and scalable IT-OT data integration
Seamless Data Integration
Compatible with all industrial protocols for universal DCS and PLC connectivity
High-Scale Data Lake
Secure storage designed to handle massive volumes of high-frequency industrial data
Powerful BI Dashboards
Drag-and-drop features to create custom dashboards for varied plant stakeholders
Unified Data Broker
Implementation of UNS brokers to pipeline data to third-party applications easily
Extensive System Integration
Connectivity with EMS, ERP, and MES to drive a single, enterprise-wide source of truth
Contextual Data Explorer
Smart tools for contextualized exploration and deep-dive analysis of process data
Integrated AI Workbenches
Specialized toolsets designed for citizen data scientists to build custom models
Secure Local Historian
Robust data logging at the 3.5/DMZ layer for high-availability local storage
Intelligent Agent Studio
Tools to develop and manage AI agents for automated, intelligent decision making
Dynamic Workflow Builder
Condition-based triggers to automate manual tasks and operational workflows
Smart Asset Framework
Contextual frameworks to organize raw data into meaningful equipment hierarchies
Bespoke AI SDK
LLM-powered tools to develop custom features and specialized micro-applications
Why Faclon Labs
Foundational strengths behind enterprise-grade industrial data platforms
Secure IT-OT Architecture Design
Expert placement of middleware, historians, and firewalls for secure data flow
Network Security Compliance Focus
Strict compliance with the Purdue Model and ISO 62443 industrial guidelines
Scalable Data and ML Ops Stack
Software architecture built to handle enterprise-grade data and ML operations
Complete End to End Implementation
Ownership from DCS integration to networking and final user insight delivery
Advanced AI and LLM Driven Features
Leverage AI SDK for custom features and Agent Studio for smart data interaction
Proven Large Scale Industry Success:
Successful large-scale implementations across the cement and steel sectors
Comprehensive Builder Tool Plethora
In-house tools to develop the majority of industrial use cases independently
Global Protocol Integration Skills
Expertise in Modbus, Profinet, OPC UA, and MQTT for universal connectivity
Smart Converged Middleware System
Secure systems acting as client, server, edge compute, and API gateways
CASE STUDY - IT-OT INTEGRATION
Model Digital Plant for an Integrated Cement Giant
The project integrated production DCS, EMS, quality gear, and ERP into one framework. This secure IT-OT convergence digitized the manufacturing lifecycle, creating a centralized system of records for the solar plant and maintenance. The solution eliminated silos to provide a single entry point for real-time process optimization and enterprise analytics across the facility
5% Throughput Potential Identified: AI-driven insights into Kiln and Mill operations revealed significant opportunities for production gains
Unified Departmental KPI Dashboards: Every department now operates from a dedicated dashboard, ensuring localized and global visibility
Deployed Advanced AI Use Cases: Machine learning models were successfully implemented to optimize complex Kiln and Mill performance parameters
One-Stop Solution for Data Access: Successfully bridged the gap between shop floor and top floor by providing a secure, single source of truth
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