Laboratories in large manufacturing enterprises handle thousands of samples daily across raw materials, in-process checks, and finished goods, often creating a massive data bottleneck. Manual or spreadsheet-based operations lead to delayed test cycles, data inconsistencies, and a critical lack of traceability between the lab and the production floor. Our centralized LIMS digitizes the entire laboratory workflow from sample receipt to final approval, ensuring error-free reporting and regulatory compliance. By bridging the gap between the lab and quality teams, the system provides real-time visibility into quality metrics, enabling faster turnaround times and high-precision operational control
End-to-end digitization of the sample lifecycle from collection and testing to final disposal
Automated result capture and validation to eliminate manual entry errors and data silos
Real-time quality visibility for production and dispatch teams to accelerate decision-making
Measurable improvements in laboratory speed, accuracy, and quality control outcomes
30% to 60% Faster Turnaround Time
Accelerate sample processing and result delivery to minimize production wait times and optimize dispatch schedules
Elimination of Manual Data Errors
Improve data integrity and accuracy by automating result capture directly from lab instruments and equipment
Strong Audit and Regulatory Readiness
Maintain a comprehensive, time-stamped digital audit trail for every test, ensuring effortless compliance with industry standards
Accelerated Quality Decisions
Enable production teams to make immediate adjustments based on real-time lab data, reducing off-spec material and rework
Solution Highlights
Key system capabilities that digitize and control end-to-end laboratory operations
Complete Lifecycle Management
Track samples through every stage, including collection, registration, testing, and disposal
Configurable Test Templates
Easily define specific parameters for chemical, mechanical, and physical tests for any material
Automated Validation Workflows
Multi-level approval processes ensure that only verified results are released to production
Instrument Integration
Direct data ingestion from lab equipment like spectrometers and UTMs to remove manual transcription
Granular Traceability
Maintain heat-wise, batch-wise, and lot-wise records to link every test result to its production source
Real-Time Lab Dashboards
Monitor lab load, pending samples, and TAT metrics through a centralized, live visual interface
OOS Detection and Alerts
Instant notifications for Out-of-Spec (OOS) results to trigger immediate corrective actions
ERP and MES Synchronization
Seamlessly link lab data with enterprise systems for automated production and dispatch clearances
Why Faclon Labs
Distinct advantages that enable successful LIMS adoption in heavy industry labs
Plant-Specific Lab Workflows
Tailor-made LIMS modules aligned precisely to your industrial SOPs and testing protocols
Modular Industrial Architecture
Comprehensive coverage across raw material, in-process, and final quality control labs
No-Code Test Configuration
Empower lab managers to update tests, limits, and workflows without any software coding
Full End-to-End Implementation
We manage the entire journey from requirement mapping and data migration to final go-live
AI-Ready Analytics Platform
Future-proof your lab with built-in capability for predictive quality and trend analytics
LLM-Powered Lab Assistants
Query complex lab data and generate specific reports using natural language AI assistants
Secure IT-OT Compliant Design
Architecture aligned with global enterprise security policies for safe industrial data handling
Scalable Multi-Plant Deployment
Standardize quality governance across a single site or an entire global manufacturing group
Heavy Industry Focus
Solutions purpose-built for the unique demands of the steel, cement, and metals sectors
CASE STUDY - LIMS IMPLEMENTATION
Digitizing Quality Excellence: Centralized LIMS for a Steel Leader
Faclon is implementing a centralized LIMS for JSPL to digitize laboratory operations across raw material, in-process, and finished goods testing units. This digital transformation replaces fragmented spreadsheets with a unified source of truth, providing management with real-time quality visibility across the entire manufacturing value chain. The system establishes a strong foundation for data-driven excellence by automating the flow of information from lab instruments directly to the decision-makers
40% Reduction in Lab TAT through automated workflows and the elimination of manual logging
End-to-End Sample Traceability established across multiple plants and production stages
Automated Reporting and Approvals significantly reducing administrative overhead for lab staff
Foundation for Quality Excellence providing high-fidelity data for long-term process optimization
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