Manual energy tracking and fragmented data often conceal significant losses and prevent actionable oversight. Our solution centralizes data collection from diverse energy meters, transforming raw electrical parameters into a unified layer of actionable analytics to eliminate hidden inefficiencies. By providing real-time visibility across all levels of the plant, we establish absolute operational control, empowering manufacturing leaders to transition from reactive monitoring to proactive energy governance
Granular Power Quality Monitoring: Real-time tracking of Voltage, THD, and Power Factor to protect sensitive electronics and optimize load efficiency
Asset-Level Consumption Tracking: Granular visibility into the specific energy footprint of production lines, critical motors, and utility equipment
Instant Threshold Alerts: Automated notifications for peak demand breaches and phase imbalances to prevent utility penalties and asset failure
Quantified business benefits realized through centralized energy visibility and control
5–15% Energy Savings Achieved
Realized through continuous real-time monitoring and systematic elimination of operational losses
Automated Reporting
Replaced manual data collection across complex, multi-location plant operations and departments
Enhanced Equipment Lifecycle
Early detection of electrical anomalies prevents premature motor failures and asset degradation
Improved Governance & Compliance
Standardise energy reporting across the organisation to meet ESG and regulatory mandates
Solution Highlights
Core capabilities that enable enterprise-wide energy monitoring and optimization
Specific Energy Benchmarking
Correlates energy consumption with production output for accurate unit metrics
Energy Loss Identification
Real-time detection of idle loads, transmission losses, and overconsumption
Energy Penalty Reduction
Proactive management of Maximum Demand and Time-of-Day tariff optimization
Power Quality Analysis
Monitors harmonics, sags, and swells to ensure electrical system health
Equipment Protection Alerts
Instant notifications for voltage imbalances or surges to prevent burnout
Meter Agnostic Connectivity
Seamlessly integrates with any existing energy meter or OEM hardware
ISO 50001 Compliance
Digital workflows to enable and maintain global energy management standards
Flexible Deployment Models
Supports on-premise, private cloud, or hybrid infrastructure for security
Why Faclon Labs
What sets Faclon apart in delivering scalable energy intelligence
Contextual Intelligence
We layer energy data with production metrics to provide the "why" behind consumption spikes
Prebuilt Analytical Tools
Instant "Day One" access to sophisticated drill-down tools, heatmaps, and trend analysis
No-Code Customization
Rapidly tailor reports and visualizations without requiring software development
End-to-End Implementation
A single-window partner covering everything from hardware installation to final data delivery
AI-Powered Agents
Leverage AI for custom feature development and chat-based data access for instant insights
Multi-Stakeholder Design
Purpose-built dashboards tailored for Management, Utilities, Operations, and Sustainability teams
CASE STUDY - ENERGY MANAGEMENT
Unlocking Multi-Million USD Energy Savings for a Global Pulp and Fiber Leader
We implemented a centralized cloud-based energy monitoring solution across four massive pulp and fiber plants, integrating over 2,500 energy meters into a single source of truth. This global governance framework focused on identifying cross-plant inefficiencies and standardizing reporting across diverse manufacturing units
$2M – $3M USD Energy Savings Potential: Identified through granular benchmarking and comparative efficiency mapping
Improved Equipment Protection: Reduced operational downtime by monitoring power quality and motor health
Automated Energy Reporting: Eliminated thousands of man-hours spent on manual data logging across plants
Drill-Down Analysis Enabled: Facilitated comparative performance evaluation between production lines and equipment
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