Production Optimization

Integrated Fiber Intelligence Synchronizing the process thread from the digester to the winder

Secure IT-OT Ecosystem

Connects high-frequency data from varied DCS and PLC systems across Digesters, Bleaching Plants, Stock Preparation, and the Paper Machine (Wet & Dry Ends) for real-time KPI visibility.

KPI & Performance Tracking

Provides instant visibility into OEE, production tonnage, and unplanned downtime, with granular categorization of downtime and grade-change efficiency to maximize sellable yield.

Quality & LIMS Integration

Syncs Online Consistency Transmitters, Brightness Analyzers, Basis Weight Sensors, and Ash Content Meters with MES/ERP for SPC and Golden Batch chemistry.

Digital Twins

Virtualize recovery boilers and paper machines to run 'what-if' scenarios and predict mechanical stress before risks are taken on the physical machine.

AI Co-Pilots

AI agents that prescribe real-time set-point adjustments using live data to maintain stability, consistent quality, and maximize yield.

Energy & Utilities

Precision Thermal & Steam Management Lowering the specific energy cost of water removal and pulping

Integrated Utility Intelligence

Faclon consolidates real-time operational data across key pulp and paper utilities including recovery boilers, biomass boilers, waste heat recovery systems (WHRS), steam turbines, and effluent treatment plants (ETP). By providing unified visibility into steam balance, energy flows, and process utility performance, plants can better optimize resource utilization across pulping, drying, and paper machines.

Energy Guzzler Benchmarking

Granular power consumption tracking for energy-heavy assets like Refiner Drives, Vacuum Pumps, Large ID Fans, and Wood Chippers.

Power Plant Co-Pilot

Faclon’s Power Plant Co-Pilot analyzes operational data from recovery boilers, biomass boilers, steam turbines, generators, and utility steam networks supporting pulp and paper mills. AI-driven insights help optimize combustion efficiency, steam balance, and load distribution, enabling operators to reduce Net Heat Rate (NHR) and internal power generation costs.

Intelligent Energy Diagnostics

AI agents provide root-cause diagnostics on high specific energy consumption across the Digester House, Evaporators, and Dryer Sections, prescribing actions to minimize steam wastage.

Intelligent Maintenance

Predictive Reliability & Asset Health Eliminating the mechanical failures that disrupt continuous web production

Vibration-Based PdM

Continuous health monitoring for critical rotating assets including Refiner Plates, Press Rolls, Dryer Bearings, and Feed Pumps to detect mechanical wear before a sheet break occurs.

Substation & Power Monitoring

Comprehensive tracking of Transformers, Bus Bar health, Relays, VFDs, and UPS systems to ensure power quality and prevent sudden electrical trips during high-speed production.

Smart Maintenanace Management

Faclon integrates asset data from paper machines, pulp digesters, refiners, pumps, conveyors, dryers, and utility systems directly with existing CMMS/EAM platforms to streamline maintenance operations across pulp and paper mills. This enables automated preventive maintenance scheduling, work order management, spare parts tracking, and monitoring of reliability metrics such as MTTR and MTBF.

Realtime Steam Trap Failure Detection

Faclon monitors steam trap performance across dryer sections, steam headers, condensate return lines, and heat exchangers using wireless temperature and flow sensors. The system detects leaking, choking, and blow-through conditions in real time, preventing steam losses and ensuring proper condensate removal in the dryer drainage system.

Operational Safety & Compliance

Vision-Based Life Safety 24/7 automated vigilance for high-temperature and high-speed environments

Safety Compliance Monitoring

Automated AI detection of PPE (Helmets/Vests/Goggles) and monitoring of forklift overspeeding in crowded finished-goods warehouses and log yards.

Hazardous Zone Vigilance

Instant alerts for personnel entering unauthorized Red-Zones near high-speed winders, chemical recovery areas, or automated conveyor systems.

Fire Infrastructure Monitoring

Specialized 24/7 surveillance of the Fire Fighting System and hydrant pressure to ensure immediate readiness in high-risk biomass or finished paper storage areas.

Environmental & Incident Tracking

Vision-based monitoring for early signs of liquor leaks or steam emissions, while also tracking personnel falls and slips in remote utility corridors.

Logistics Safety

Real-time monitoring of vehicle movement and pedestrian proximity in high-traffic loading/unloading zones to prevent accidents during raw material handling.

Serving the Entire Spectrum of Pulp & Paper

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Your Partners in Industrial Transformation

Discover how Faclon delivers measurable value to every role from strategy to operations, maintenance, and the shop floor.
Vivek Singh
Solution Expert

Focused on delivering predictive analysis to anticipate performance trends, enabling predictive maintenance to minimize downtime, and applying anomaly detection to identify risks before they disrupt operations.

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Siddharth Jha
Solution Expert

Expert in creating digital logbooks for seamless data capture, applying statistical process control for quality assurance, and using time series forecasting to optimize planning and operations.

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Vivek Jaiswal
Solution Expert

Specializes in managing water systems with digital intelligence, delivering accurate renewable energy forecasting, and providing deep RHT insights to improve efficiency, reliability, and sustainable industrial operations.

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Archit Naraniwal
Regional Director

Expert in optimizing machine health with predictive insights, bridging IT-OT systems for seamless operations, and forecasting energy demand to ensure efficiency, reliability, and smarter decision-making at scale.

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Parth Chaudhary
Regional Director

Focused on driving energy visibility across plants, improving utilities efficiency with actionable insights, and ensuring reliable operations through advanced OEE monitoring and performance tracking.

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Parag Patil
Regional Director

Expert in optimizing HVAC chillers and standalone units for peak efficiency while enabling advanced solar monitoring to ensure energy reliability, sustainability, and smarter performance across industrial operations.

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Kapil Dev
Senior Sales Representative

Specializes in delivering OEE insights for productivity improvement, enabling seamless PLC control for automated processes, and streamlining CMMS workflows to enhance maintenance efficiency and reduce downtime.

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Hitesh Choudhary
Solution Expert

Specializes in building digital twin solutions that accurately mirror real-world operations, while enabling end-to-end traceability to improve quality, compliance, efficiency, and transparency across complex industrial processes.

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Rajveer Singh
Solution Expert

Expert in applying vision analytics to measure particle size, monitor conveyors, detect quality defects, and ensure safety compliance - enabling smarter operations with reliable, real-time visual intelligence.

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