In the resource-intensive world of pulp and paper manufacturing, profitability is dictated by fiber recovery and the cost of energy. Our digital mill framework bridges the gap between massive industrial assets and enterprise strategy. By integrating high-frequency sensor data with predictive analytics, we help mill owners and digital officers eliminate process variability, reduce chemical waste, and stabilize production in the face of fluctuating raw material quality
Stabilize Processes & Improve Yield: Monitor key parameters across pulping, drying, and finishing to reduce breaks, off‑spec production, and fiber loss
Improve Machine Reliability & Energy Efficiency: Detect equipment wear early and track utilities to control operating costs
Integrated Fiber Intelligence Synchronizing the process thread from the digester to the winder
Secure IT-OT Ecosystem
Connects high-frequency data from varied DCS and PLC systems across Digesters, Bleaching Plants, Stock Preparation, and the Paper Machine (Wet & Dry Ends) for real-time KPI visibility
KPI & Performance Tracking
Provides instant visibility into OEE, production tonnage, and unplanned downtime, with granular categorization of downtime and grade-change efficiency to maximize sellable yield
Quality & LIMS Integration
Syncs Online Consistency Transmitters, Brightness Analyzers, Basis Weight Sensors, and Ash Content Meters with MES/ERP for Statistical Process Control and Golden Batch chemistry
Digital Twins
Virtualize recovery boilers and paper machines to run "what-if" scenarios. Predict mechanical stress and optimize performance before taking risks
AI Co-Pilots
AI agents that prescribe real-time set-point adjustments. Using live data, they maintain stability, consistent quality, and maximize yield
Energy & Utilities
Precision Thermal & Steam Management Lowering the specific energy cost of water removal and pulping
Integrated Utility Intelligence
Real-time data synthesis across utility sections including Recovery Boilers, WHRS, Biomass Boilers, and Effluent Treatment Plants (ETP) to optimize the plant's circular economy
Energy Guzzler Benchmarking
Granular power consumption tracking for energy-heavy assets like Refiner Drives, Vacuum Pumps, Large ID Fans, and Wood Chippers
Specific Utility Analysis
Detailed monitoring of Steam, Compressed Air, Fresh Water, and Black Liquor consumption across production sections to identify distribution losses and fiber-line inefficiencies
Power Plant Co-Pilot
Specialized AI modules for captive power plants focused specifically on Net Heat Rate (NHR) reduction to lower the internal cost of power and process steam
Intelligent Energy Diagnostics
AI agents provide root-cause diagnostics on high specific energy consumption across the Digester House, Evaporators, and Dryer Sections, prescribing actions to minimize steam wastage
Intelligent Maintenance
Predictive Reliability & Asset Health Eliminating the mechanical failures that disrupt continuous web production
Vibration-Based PdM
Continuous health monitoring for critical rotating assets including Refiner Plates, Press Rolls, Dryer Bearings, and Feed Pumps to detect mechanical wear before a sheet break occurs
Substation & Power Monitoring
Comprehensive tracking of Transformers, Bus Bar health, Relays, VFDs, and UPS systems to ensure power quality and prevent sudden electrical trips during high-speed production
Digital CMMS Integration
Deployment of centralized software to automate preventive maintenance schedules, manage spare parts inventory, and track key reliability metrics like MTTR and MTBF
Steam Trap Failure Detection
Utilization of wireless temperature sensors to identify leaking , choking or blow-throughs in the dryer drainage system, preventing massive steam loss and ensuring uniform drying
Operational Safety & Compliance
Vision-Based Life Safety 24/7 automated vigilance for high-temperature and high-speed environments
Safety Compliance Monitoring
Automated AI detection of PPE (Helmets/Vests/Goggles) and monitoring of forklift overspeeding in crowded finished-goods warehouses and log yards
Hazardous Zone Vigilance
Instant alerts for personnel entering unauthorized "Red-Zones" near high-speed winders, chemical recovery areas, or automated conveyor systems
Fire Infrastructure Monitoring
Specialized 24/7 surveillance of the Fire Fighting System and hydrant pressure to ensure immediate readiness in high-risk biomass or finished paper storage areas
Environmental & Incident Tracking
Vision-based monitoring for early signs of liquor leaks or steam emissions, while also tracking personnel falls and slips in remote utility corridors
Logistics Safety
Real-time monitoring of vehicle movement and pedestrian proximity in high-traffic loading/unloading zones to prevent accidents during raw material handling
Discover how Faclon delivers measurable value to every role from strategy to operations, maintenance, and the shop floor.
Vivek Singh
Solution Expert
Focused on delivering predictive analysis to anticipate performance trends, enabling predictive maintenance to minimize downtime, and applying anomaly detection to identify risks before they disrupt operations.
Expert in creating digital logbooks for seamless data capture, applying statistical process control for quality assurance, and using time series forecasting to optimize planning and operations.
Specializes in managing water systems with digital intelligence, delivering accurate renewable energy forecasting, and providing deep RHT insights to improve efficiency, reliability, and sustainable industrial operations.
Expert in optimizing machine health with predictive insights, bridging IT-OT systems for seamless operations, and forecasting energy demand to ensure efficiency, reliability, and smarter decision-making at scale.
Focused on driving energy visibility across plants, improving utilities efficiency with actionable insights, and ensuring reliable operations through advanced OEE monitoring and performance tracking.
Expert in optimizing HVAC chillers and standalone units for peak efficiency while enabling advanced solar monitoring to ensure energy reliability, sustainability, and smarter performance across industrial operations.
Specializes in delivering OEE insights for productivity improvement, enabling seamless PLC control for automated processes, and streamlining CMMS workflows to enhance maintenance efficiency and reduce downtime.
Specializes in building digital twin solutions that accurately mirror real-world operations, while enabling end-to-end traceability to improve quality, compliance, efficiency, and transparency across complex industrial processes.
Lorem ipsum dolor sit amet consectetur adipiscing elit etiam vehicula. Etiam vehicula condimentum nunc, a semper elit luctus id. Duis fringilla enim non neque aliquet.
Income Analytics
How Does Radar Protect Financial Data?
Lorem ipsum dolor sit amet consectetur adipiscing elit etiam vehicula. Etiam vehicula condimentum nunc, a semper elit luctus id. Duis fringilla enim non neque aliquet.
Expense Tracking
What Financial Solutions Does Radar Offer?
Lorem ipsum dolor sit amet consectetur adipiscing elit etiam vehicula. Etiam vehicula condimentum nunc, a semper elit luctus id. Duis fringilla enim non neque aliquet.
Join 13,376+ Subscribers
Get insights on how Industrial AI and smart agents drive efficiency and innovation
.svg)
%203.png)
