Electrical substations face frequent tripping, faults, asset failures, and unplanned power outages. Critical assets like transformers and switchgear often lack centralized, real-time health visibility. Faclon Labs provides unified monitoring of electrical, protection, and thermal parameters across all assets
Unified monitoring of substation electrical, protection, and thermal assets
Early fault detection across critical power distribution components
Proactive maintenance driven by real-time diagnostics and alerts
Measured improvements in electrical reliability, availability, and asset protection
Upto 25% Higher Availability
Real-time monitoring of breakers and relays ensures faster fault identification and significantly reduces downtime
Reduced Asset Failures
Proactive tracking of transformer health and partial discharge prevents catastrophic damage and extends asset life
Operational Visibility
Centralized dashboards provide a single version of truth for power quality, load patterns, and equipment status
Proactive Maintenance
Automated health alerts allow maintenance teams to address issues before they escalate into costly emergency repairs
Solution Highlights
Comprehensive capabilities enabling centralized substation monitoring and diagnostics
Complete Transformer Digitization
Track loading, OLTC positions, OTI, WTI, and relay status in real-time
Advanced Power Quality Analysis
Analyze waveforms, phasers, harmonics, and voltage sags or swells
Relay Fault Event Tracking
Instant data collection from protection relays to pinpoint and analyze faults
Wireless Bus Bar Temp Monitoring
Smart wireless hardware to detect overheating in critical bus bar joints
Partial Discharge Monitoring
Continuous sensing of partial discharge to avoid dangerous arc flash events
Energy Meters Data Analytics
Comprehensive monitoring of current, voltage, power, and PF for load efficiency
UPS & Battery Health Monitoring
Track charging patterns and discharge health to ensure backup readiness
VFD Health Performance Tracking
Monitor IGBT status, loading, and current to prevent drive failures
Real-time Breaker Status Tracking
Continuous monitoring of breaker positions to ensure system reliability
Panel Moisture Ingress Sensing
Wireless sensors to monitor internal chamber temperature and humidity levels
Why Faclon Labs
Key strengths behind scalable and secure substation monitoring deployments
Global Protocol Integration Expertise
Seamless integration via IEC 61850, IEC 104, Modbus, and SNMP protocols
Prebuilt Substation Analytical Tools
Day one access to power quality analysis and deep-dive asset diagnostics
Agile No Code Customization Software
No-code tools to develop interactive SLDs, MIS dashboards, and reports
Complete End to End Implementation
Ownership from meter and sensor installation to final networking and delivery
Advanced AI and LLM Driven Features
Leverage AI SDK and Agent Studio for smart, conversational data interaction
Cybersecurity Compliant Architecture
Meets necessary OT and IT cybersecurity standards for industrial protection
CASE STUDY - SUBSTATION MONITORING
Centralized Energy & Asset Monitoring for Pulp & Fibre Plants
The project involved a cloud-based implementation covering energy meters, VFDs, and UPS systems across four integrated pulp and fibre plants. This centralized system digitized the monitoring of ambient air quality and electrical health, creating a unified system of records for the entire facility. The solution eliminated data silos to provide a single entry point for real-time benchmarking and enterprise-grade electrical analytics
$2M - $3M Energy Saving Potential: Granular tracking and drill-down analysis identified massive opportunities for cost reduction
Improved Equipment Protection: Real-time health monitoring significantly reduced the risk of failure for VFDs and UPS banks
Standardized Plant Benchmarking: Centralized data allowed management to compare performance across four disparate plant locations
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