Production Optimization

Autonomous Shop Floor Intelligence Syncing cycle times and quality for maximum yield

OEE and Downtime Tracking

Monitoring the important performance KPIs like availability, performance, quality, reasons for downtime, stoppages etc. for Injection Molding Machines, Extruders, Blow-Molding units etc.

Process Parameters Monitroing

Monitoring of importance process parameters to ensure recipe adherance and process capability.

Production Planning

Smart scheduling of production plan across machine to ensure high utilization.

End-to-End Traceability

Tracking of final goods and work in progress good and mapping of process parameters to ensure easy tracability.

Energy & Utilities

Efficient Thermal & Utility Control Reducing power intensity through granular benchmarking

Integrated Utility Analytics

Real-time and efficiency analytics utility sections including Compressors, Chillers, and Cooling Towers.

Energy Management

Classic but effective tools to map and monitor the plant wide energy meters. Providing alerts on power quality, high demand, over equipment consumption, high motor current, low PF etc.

Specific Utility Analysis

Detailed monitoring of Chilled Water and Compressed Air consumption for individual production machines to pinpoint 'invisible' leaks.

AI Energy Diagnostics

Intelligent agents that provide root-cause diagnostics for high specific energy consumption, allowing for power mix optimization and lower carbon footprints.

Intelligent Maintenance

Predictive Reliability & CMMS Eliminating the mechanical failures that stall production

Predictive Maintenanace

Advanced monitoring for critical rotating assets including Extruder Motors, Gearboxes, Chiller Compressors, and Cooling Fans to detect wear before failure.

Substation & Power Monitoring

Comprehensive health tracking for Energy meters, Transformers, Relays, Breakers, Bus Bar temperature, ambient temperature, VFDs, and UPS systems to prevent electrical downtime.

Smart Maintenanace Management

Centralized CMMS software to manage preventive maintenance schedules, workflows, spare parts, and track reliability metrics like MTTR and MTBF.

Operational Safety & Compliance

Vision-Based Life Safety 24/7 automated vigilance and fire risk management

Safety Compliance Monitoring

Automated detection of PPE (Helmets/Vests), Forklift Overspeeding, and pedestrian proximity across production and material handling areas.

Red-Zone Intrusion

Instant AI alerts for personnel entering hazardous zones near high-temperature molds, heating elements, or moving mechanical arms.

Fire Infrastructure Health

Specialized monitoring of the Fire Hydrant System and integrated smoke detection to manage the high flammability risks of polymers.

Hazardous Environment Tracking

Continuous surveillance for slips, trips, falls, and ergonomic safety in the packing and assembly sections.

Serving the Entire Spectrum of Plastic

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Your Partners in Industrial Transformation

Discover how Faclon delivers measurable value to every role from strategy to operations, maintenance, and the shop floor.
Vivek Singh
Solution Expert

Focused on delivering predictive analysis to anticipate performance trends, enabling predictive maintenance to minimize downtime, and applying anomaly detection to identify risks before they disrupt operations.

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Siddharth Jha
Solution Expert

Expert in creating digital logbooks for seamless data capture, applying statistical process control for quality assurance, and using time series forecasting to optimize planning and operations.

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Vivek Jaiswal
Solution Expert

Specializes in managing water systems with digital intelligence, delivering accurate renewable energy forecasting, and providing deep RHT insights to improve efficiency, reliability, and sustainable industrial operations.

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Archit Naraniwal
Regional Director

Expert in optimizing machine health with predictive insights, bridging IT-OT systems for seamless operations, and forecasting energy demand to ensure efficiency, reliability, and smarter decision-making at scale.

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Parth Chaudhary
Regional Director

Focused on driving energy visibility across plants, improving utilities efficiency with actionable insights, and ensuring reliable operations through advanced OEE monitoring and performance tracking.

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Parag Patil
Regional Director

Expert in optimizing HVAC chillers and standalone units for peak efficiency while enabling advanced solar monitoring to ensure energy reliability, sustainability, and smarter performance across industrial operations.

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Kapil Dev
Senior Sales Representative

Specializes in delivering OEE insights for productivity improvement, enabling seamless PLC control for automated processes, and streamlining CMMS workflows to enhance maintenance efficiency and reduce downtime.

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Hitesh Choudhary
Solution Expert

Specializes in building digital twin solutions that accurately mirror real-world operations, while enabling end-to-end traceability to improve quality, compliance, efficiency, and transparency across complex industrial processes.

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Rajveer Singh
Solution Expert

Expert in applying vision analytics to measure particle size, monitor conveyors, detect quality defects, and ensure safety compliance - enabling smarter operations with reliable, real-time visual intelligence.

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