Industrial sites face constant safety risks from PPE non-compliance and unauthorized access to hazardous zones. Manual supervision relies on sampled audits, which often results in delayed detection of life-threatening hazards. Faclon Labs utilizes vision-based AI to continuously monitor people, zones, and behaviors, transforming existing cameras into proactive safety guards
Continuous detection of PPE violations, unsafe actions, and restricted zone breaches
Real-time alerts enabling faster intervention and incident prevention
Digital safety records supporting audits and compliance governance (ISO 45001)
Real-time detection of vests, hardhats, harnesses, and uniform adherence
Fall & Posture Detection
Immediate alerts for worker falls, loitering, or unsafe physical postures
Perimeter & Zone Monitoring
Virtual tripwires to detect unauthorized entry into hazardous or restricted areas
Mobile Usage Detection
Identifying phone usage in critical operational areas to prevent distractions
Crowd Formation Alerts
Monitoring people gathering in sensitive zones to maintain safe distancing
Risk-Based Rule Configuration:
Zone-specific rule sets tailored to the unique risk category of each area
Visual Evidence Generation
Automated snapshots and video clips generated for every safety violation event
Visual Evidence Generation
Comprehensive analytics tracking violation trends by shift, zone, and type
Why Faclon Labs
Key strengths behind scalable and enterprise-ready safety AI deployments
Proven Large Scale Industry Success:
Deployment across major manufacturing campuses with 200+ camera environments
Tailor-Made Safety Rule Design
Customized vision logic developed specifically for your plant’s unique layout and risks
Global System Integration Capability
Seamlessly integrates with existing OEM cameras and network infrastructure
Advanced AI and LLM Driven Features
Leverage AI SDK and Agent Studio for conversational safety analytics and rapid rule rollout
Agile No-Code Rule Configuration
Empowerment for safety officers to adjust rules and zones without complex coding
Complete End-to-End Implementation
Ownership of the entire stack, from camera installation to actionable insight delivery
Cybersecurity Compliant Architecture
Meets necessary OT and IT cybersecurity standards for secure industrial video data
Scalable Enterprise Architecture
A robust platform designed to scale across hundreds of cameras and multiple plant locations
IT-OT Aligned Data Delivery
Ensuring safety data flows securely from the shop floor to management dashboards
CASE STUDY - SAFETY COMPLIANCE MONITORING
Driving Measurable Safety Compliance for an Aluminium Leader
We deployed AI-based safety monitoring across 200+ cameras for a major aluminium plant to automate PPE, fall, and intrusion detection. This replaced manual audits with a 24/7 digital governance framework and real-time alerts. The system ensures standardized enforcement across all shifts, fundamentally institutionalizing safety as a measurable, transparent, and proactive enterprise KPI
45% Reduction in Safety Violations: Continuous monitoring drove an immediate improvement in worker behavioral compliance
Automated ISO 45001 Audit Readiness: Standardized digital logs and visual evidence eliminated manual reporting overhead
Accelerated Incident Response Time: Real-time alerts enabled the safety team to mitigate risks before they escalated into injuries
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