WHY FACLON?

Industrial vision intelligence designed for high speed materials and continuous inspection.

Faclon integrates precise sensing with industrial IoT analytics to help you maintain the right environment with accuracy and confidence.

AI Models for Surface & Material Defect Detection

Identify cracks, dents, pits, inclusions, coating issues, deformities and other visual defects on steel plates, conveyor materials or moving products.

Fast No-Code Model Setup & Tuning

Upload reference samples, tag a few defects and begin inspection instantly, no coding or complex model engineering required.

Deploy on Existing Conveyor & Line Cameras

Use current IP, RTSP and industrial cameras across conveyors, cutting lines, rolling mills or inspection tables.

Traceable, Audit-Ready Defect History

Access timestamped images, annotated clips and batch-linked logs for comprehensive QA, audit support and root-cause analysis.

BENEFITS

At a Glance, Discover the Benefits That Drive Smarter Quality and Operations

Detect defects early, reduce scrap, and maintain consistent material quality across continuous production lines.

Leap Forward
Reduce rework and scrap through early detection

Identify anomalies at the conveyor stage before they move downstream into value adding processes.

Improve consistency and eliminate manual dependency

Vision AI performs continuous inspection without fatigue, variation or human error.

Strengthen accountability across production lines

Defect events are tagged with batch, shift, operator, equipment and location details.

Enable faster corrective action and process tuning

Visual logs and defect heatmaps help engineers spot repeated patterns and correct upstream issues quickly.

How It Works

The system analyzes live video from existing cameras, compares materials against reference standards, and logs every defect with context for rapid response and quality improvement.

Capture video from conveyor or line cameras
Connect existing CCTV, IP or industrial cameras positioned above conveyors, steel sheets or material flow zones.
Upload reference samples and tag defect types
Provide images of good material and defect categories such as cracks, dents, particles or coating variations.
Run AI models to detect defects in real time
Each frame is compared with the golden reference to flag inconsistencies, anomalies and surface deviations.
Alert, log and feed insights into quality systems
Defects generate real time alerts, are stored with context and are pushed to QA dashboards, OEE quality modules and digital logbooks.

Start improving your defect detection today

Talk to our team to learn how Vision Defect can help you detect issues earlier, standardize inspection and improve product reliability at scale.

Talk to an Expert

FAQ

Questions we get asked by our clients Often

What is Vision Defect?
A real time AI inspection solution that detects visual defects such as dents, cracks, coal particles and surface anomalies on materials moving through conveyors or inspection zones.
Does it require new hardware?
No. Most deployments use existing IP or CCTV cameras. Industrial cameras can be added for high precision needs.
Can operators train models without coding?
Yes. Defects can be tagged and models updated using a simple no code interface.
Is it suitable for fast moving conveyors?
Yes. The system processes live video streams and can detect defects at production line speed.
Which industries benefit from Vision Defect?
Steel, mining, cement, automotive, metals, wires, laminates, packaging and any industry inspecting continuous material flow.

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