Reach out to most reliable IoT services

FAQS

Data Integration

Yes, you can. We just need Modbus RS 485 port and register map to collect the data from your meter and showcase it on I/O Sense.

Yes, you can connect any make of energy meters. It should have a communication port. We support meters with Modbus RS 485, profinet, Modbus TCP/IP, Ethernet IP, etc.

We can connect from 10 to 32 energy meters. It depends on the meter and gateway variant.

Yes we can. Need to have a call with ERP provider.

Yes we have APIs to enable the required functionalities.

We support PLCs having profinet, Ethernet IP, Melsec, Modbus, and OPC communications.

The better way is to convince the OEM.

Yes. Go through the API documentation and you can connect. You can post data to our MQTT Broker.

All gateways are equipped with local data backup of 1 to 2 days.

Yes, you can send commands or provide automation from I/O Sense.

I/O Sense

Yes, we do provide customized reports in excel and PDF format. We also provide a scheduler that automatically sends the report to configure email addresses. Also, every report comes with a form for providing configurations.

I/O Sense is on the cloud by default. However, it can also operate on on-premise servers. We can also host I/O Sense on Azure, AWS, Google, or any third-party cloud.

Yes, you can send commands or provide automation from I/O Sense.

Yes, we do provide white labeling services to our clients and partners.

You need to contact the salesperson. Good Luck :)

I/O Sense is best suited for manufacturing and commercial infrastructure monitoring and analytics.

Although I/O Sense is a platform product. We do offer services to select customers for a more customized experience.

Prime feature to transform your product experience. Using configurable UX you can decide with to see first & what quick view you want to have on the software.

Yes. Create a master and assign n number of read-only users and enjoy the power of visibility and data access.

SCADA is one part of I/O Sense. However, the I/O Sense offers more in terms of cloud, access, progressive app nature, multitenancy, cyber security, and artificial Intelligence.

Artificial Intelligence

Well AI can be applied in to cater to different manufacturing problems. It can be used for product quality tracking, golden batch analysis, inventory demand forecasting, equipment failure detection, automated production planning, RPA, etc. If you train your AI today, or tomorrow it will take 90% of your decisions.

The process of analyzing digital image/video signals to understand the visual world using the latest technologies in place of the human eye is known as vision analytics. Identifying intruders & impostors, recognizing & tracking objects, identifying behavioral patterns, etc.. are some examples of vision analytics.

Supervised learning (SL) is a machine learning paradigm for problems where the available data consists of labeled examples, meaning that each data point contains features (covariates) and an associated label. The goal of supervised learning algorithms is learning a function that maps feature vectors (inputs) to labels (output), based on example input-output pairs.

Unsupervised learning, also known as unsupervised machine learning, uses machine learning algorithms to analyze and cluster unlabeled datasets. These algorithms discover hidden patterns or data groupings without the need for human intervention. Its ability to discover similarities and differences in information makes it the ideal solution for exploratory data analysis, cross-selling strategies, customer segmentation, and image recognition.

Collecting data using AI smart cameras to train the AI algorithms and iterate on inspection performance gains provides a more favorable solution. The AI smart system can identify the most common defects, including burrs, bubbles, edges, particles, and scratches, and maintain inspection logs for customer reference.

Energy Management

I/O Sense Energy Management System is a tool that will allow you to monitor and identify savings opportunities. At the equipment level, the savings insights can be in optimizing runtime, equipment automation, electrical protection, doing replacement with more efficiency equipment, performing maintenance, etc. Further savings can be realized by monitoring power factor, max demand that reflects on your bill as a penalty if not maintained well. Harmonics needs to be monitored as it affects the life and efficiency of equipment. Lastly T&D losses in busbars, and transformers also are important to monitor. If actions are taken based on insights and data. 10-15% savings can be achieved easily.

Yes, we provide kWh/Production analysis for the overall and section wise.

We can compute kWh/production for every batch. We need to implement more data inputs like start time, stop time, and production category for automated computation.

Harmonics always originate as current harmonics and voltage harmonics are the results of current harmonics. Current harmonics originate because of the presence of non-linear loads like variable speed drives, inverters, UPS, television sets, PCs, semiconductors circuits, welding sets, and arc furnaces in the system

We can connect from 10 to 32 energy meters. It depends on the meter and gateway variant

Manually or automatically with APIs.

Manually or automatically with APIs.

We support all the meters that have Modbus RS 485. For meter selection, please study their datasheet thoroughly, and make sure all the parameters that you seek are being computed by the meters. In advanced meters, you will get waveform, voltage sags, and swells, higher-order harmonics etc.

Total calculation accuracy depends on the accuracy class of meters and CTs. 0.2s is more accurate than 0.5s. 0.5s is more accurate than 1s

Yes you can. Preferred is Ethernet or WiFi. 4G can be handy if there is a proper network or there are less number of meters.

I/O Sense is on a cloud by default. However, it can also operate on on-premise servers. We can also host I/O Sense on Azure, AWS, Google, or any third-party cloud.

The USP is that you will manage energy using a platform. This will help you implement the centralized system and further scaling of the use case. This will also help you in implementing AI and a library of widgets for infinite types of analysis. No limits.

Yes connect and start monitoring your energy meters, compressed air flow meters, steam flow meters, fuel meters, water meters, gas meters,etc. for holistic implementation of energy management,

Predictive Maintenance

FFT analysis is one of the most used techniques when performing signal analysis across several application domains. FFT transforms signals from the time domain to the frequency domain. FFT is the abbreviation of Fast Fourier Transform.

FFT explains what frequencies are having dominant vibration energy. Normally the frequency is higher at the RPM of the machine. But if there are peaks in other regions, some defect is contributing to it. Depending on the fault frequency region and respective amplitude, we can understand the type of fault and level of severity

Angular misalignment, Structural looseness, unbalance, tooth wear, bearing issues, etc. can be identified.

The sensor comes with a stud. The stud can be mounted with wielding, industrial adhesive, or magnetic.

The sensor needs to be installed on the driving and non-driving end of the shaft nearest to the bearing.

3-axis vibration velocity, 3-axis acceleration, temperature, and noise.

Sensors are IP 67

Sensors are IP 67

MEMS based.

Yes we offer upto 3 years of warranty. Though you will not need it as sensors are robust and come in polycarbonate enclosure.

No need for an expert. The software has built-in algorithms to detect failure and failure types. And we do provide vibration expert to solve all your queries and provide guidance on resolving the issues.

We do provide vibration expert to solve all your queries, study your data and provide guidance on resolving the issues.

HVAC Automation

The chiller plant manager is a controller and software that will automate the operations of chillers, primary pumps, secondary pumps, condenser pumps, valves, and cooling towers.

If you are operating manually, you need automation to ensure higher efficiency, comfort control, and energy savings.

We provide controllers that will connect with chilled water valves, blower VFD, return air temperature, supply air temperature, differential pressure sensor, and damper actuators. It will automate the operations to make sure there is no loss of chiller water and blower energy consumption

It depends on your current way of control. However, you can expect savings from 5-7% on the chiller side and upto 20% on the AHU side.

We provide smart thermostats. We also provide an automation panel for time and temperature-based control.

Ductable, split, cassette, Hi wall of any tonnage.

It alters the logic of the compressor on and off temperature threshold to deliver the required temperature requirements. With this, it reduces the compressor runtime to upto 30%.

Yes given you have some data communication available. For example, we are compatible with BACnet protocol.

Steam Traps Failure Detection

leaking (blow thru), choking(plugged), and flooded.

Yes

Yes

Preventing steam losses, safety issues, and water hammering will lead to returns within 1 year.

Yes. Leakage identification will help to remove hammering in the condensate line. Flooding and choking will help in removing hammering in header lines.

No. The nodes are battery powered and data is transferred via RF.

Improper selection of trap, and high condensate load arising from improper insulation leads to flooding.

Traps can fail anytime. So waiting for the audit to tell you this is not today's way. Real-time monitoring helps and gives you an edge in operating efficiency. Data is the way to be competitive.

OEM Suite

Yes

Avoid the cost of development, avoid a developing software capabilities, avoid developer salary overhead, increased your go-to market, leverage high-end tech, strategize partnership is the way to go.

An additional layer of monitoring and data analytics will transform the customer experience. The industry is becoming more and more data-driven in terms of their decision-making.

We need to first decide the sensors and parameters we want to capture and control. Based on that we need to define the controllers / PLC that will connect to sensors. Based on the communication channel and protocol of the controller, we can select and connect one of our gateways for sending data to I/O Sense.

Find Instant Solutions to Your Concerns

Find what you're looking for without the hassle, our FAQ section is your
go-to resource for quick and convenient answers

Get In Touch !

Name is required

Email is required

Phone No. is required